Industry · Manufacturing

Promise dates you keep and service that earns its margin

A manufacturer runs two businesses: the plant that builds the product and a Service Operation that keeps it running for customers with spare parts, repairs, and plant maintenance. Ludia Consulting is a Microsoft solutions integrator focused on Service Operations. Our senior consultants connect planning, the plant, parts, aftermarket service, and finance so promise dates hold and your people run it without us.

54.6US manufacturing PMI in August 2026, the eighth straight month of expansion
83.1%of US manufacturers named raw material costs their top challenge in Q2 2026, up from 57.5% a quarter earlier
~2×the gross margin industrial manufacturers earn on services compared with new equipment sales

Sources: Institute for Supply Management, Manufacturing PMI report, Sept 2026; National Association of Manufacturers, Q2 2026 Manufacturers’ Outlook Survey, June 2026; Boston Consulting Group, aftermarket services, Feb 2025. Ludia’s own numbers: more than ten manufacturing clients, and one Finance and Supply Chain rollout across three countries.

Orders are up, costs are up, and the plan still lives in a spreadsheet

Demand is growing. The manufacturers that win that volume promise dates they can keep, and know what each product really costs to make and to serve.

Costs moved first. In NAM’s second-quarter 2026 survey, 83.1% of manufacturers named raw material costs their top challenge, up from 57.5% one quarter earlier. When freight and duty post as one lump, nobody can say which products still make money.

Planning lags the floor. When the bill of materials and the capacity plan don’t reflect real constraints, planners expedite and stock out at the same time. On-time delivery slips, and inventory piles up where nobody needs it.

The aftermarket is where the margin is, and it often runs on its own tools. BCG found industrial manufacturers earn about twice the gross margin on services that they earn on new equipment. If service doesn’t know which units you sold and where they are, the parts and the service contracts go to someone else.

A manufacturer’s margin is made in the handoffs between plant, parts, and service

Sales can hit its number and the customer still waits on a spare part. We connect the five links, so the promise sales makes is one the plant, the warehouse, and the service team can keep.

Across every link

Agents take the lookups and follow-ups between the plant, the warehouse, the service desk, and the office; your people make the calls. See the connected Service Operation →

Underneath it all

Azure (opens Microsoft’s site)Microsoft Foundry (opens Microsoft’s site)Dataverse (opens Microsoft’s site)

Microsoft Azure is the secure cloud every link runs on: identity, integration with the systems you keep, and the data that ties them together. In Microsoft Foundry we build, test, and govern the custom AI agents and models your operation needs beyond the ones inside Dynamics 365. They work from your own data and are evaluated before they touch the work. How we build AI →

The work, as your plant and service teams do it

Four jobs your people do every day, and what changes when the record goes with them.

Line operator

Production reported as it happens

Output, scrap, and material consumption are reported on the floor tablet at the station, not keyed from a paper traveler at the end of the shift.

Their call: when to stop the line.

Maintenance technician

Breakdowns with the machine’s history

Breakdown and preventive work orders carry the machine’s history and downtime reason codes, so repeat failures show up before they become a week.

Their call: the repair and when to release the machine.

Quality technician

Holds and lots in one click

Quality orders, holds, and lot genealogy live in the system, so a hold blocks the inventory and a recall is scoped to the right lots.

Their call: release or reject.

Aftermarket service technician

The unit as it was built

The installed base starts with the sales order, so the field technician sees the serial number, configuration, and parts list of the unit in front of them.

Their call: the fix on site.

What changes for your CEO, CFO, and COO

For the CEO or owner

Grow service revenue and add plants without rebuilding the back office

Add a region, a plant, or an acquired product line on the same template, one phase at a time. Parts and service contracts become a revenue line you can see and grow.

For the CFO

True cost by product, and a close on one set of numbers

Freight and duty post where they happen, so margin shows by product and by customer. And you know what the work costs and returns before you sign.

For the COO or VP of operations

Promise dates the plant can keep, and machines that stay up

Planning reflects real capacity, maintenance history sits with each machine, and the service team sees the installed base. That means fewer expedites and fewer surprises on the floor.

Ludia’s senior team knows manufacturing from first meeting to results

Four things decide results for a manufacturer, on the plant floor and in the aftermarket.

The right people

Consultants who talk with planners and plant managers in their terms

Senior, US-based consultants who know a traveler, a frozen window, and a service contract. The person who plans your work stays to deliver it.

The right knowledge

They know how a mixed-mode plant makes money

Discrete and batch production, lots and shelf life, engineering changes, landed cost, and aftermarket parts, plus deep Dynamics 365 know-how and a standing feedback loop with its product teams since 2018.

The right tools

One template, rolled out a region or division at a time

Microsoft’s Success by Design practices and a phased rollout, so each phase proves itself before the next one starts. Automation and AI only where they earn their place.

The right outcome

A team that runs it after we step back

We measure success by your satisfaction and by how well your team runs things after we step back.

Where manufacturers see results first

The six problems we see most often across our manufacturing clients, and what we do about each.

Off an aging system, one region at a time

Many manufacturers still run AX 2012 or older systems across regions. We document what you run, build one global template, and roll out by region or division.

Promise dates that match real capacity

When material and capacity plans ignore real constraints, on-time delivery and inventory both suffer. We tune planning and finite capacity so the dates sales quotes are dates the plant can build.

An aftermarket that knows its installed base

Record each unit from the sales order, then run installations, planned maintenance, and repairs against it, with parts drawn from the same inventory.

Field Service →

Plant maintenance with the machine’s history in one place

Maintenance work orders and history often sit outside the business system. We bring them into Dynamics 365 Asset Management, with project tracking for larger repairs.

Customers who check their own orders

Distributors and OEM customers call for order status, invoices, and availability. A secure portal shows them their own data, straight from Dynamics 365, without copying it.

Senior support after launch

Regulated and multi-entity manufacturers need a steady bench once the project team leaves. Senior architects document what you run, fix what breaks, and support you at a predictable cost.

Agility and enablement

Your people make the next change without calling us.

Manufacturing changes fast: a new product line, a new plant, or a cost change that lands overnight. Your planners, controllers, and admins should be able to set those up themselves.

Your admins train alongside our consultants from the first sprint. Every design decision is written down with the reason behind it. Planners and controllers get a runbook for adding an item, a site, or a new cost.

How we work →
Training session with a trainer at a screen and attendees taking notes

After launch · The right tools

Stabilize first, then add the agents.

A system people don’t trust gets worked around. Batch jobs fail, releases collide, and planners drift back to spreadsheets. Agents added on top of that only automate the errors.

A specialty life-sciences manufacturer started with an audit of its live system and fixed what the audit found. It kept Ludia on as senior support across finance, supply chain, and reporting, and has since scaled that support up about 75%.

How we decide where AI belongs →
Power-plant technician walking through steam between pipes

Where we’ve done this work

Ludia has worked with more than ten manufacturers, from consumer products and specialty pharmaceuticals to steel, packaging film, and HVAC components. Client names stay confidential.

Consumer products

A global consumer-products manufacturer across North America and Asia-Pacific is moving off AX 2012 to Finance and Supply Chain one region at a time. Strategy and architecture work with Ludia came first.

Life sciences

A specialty life-sciences manufacturer audited its live system, then kept senior managed support across Finance and Supply Chain, Power Platform, and reporting.

Specialty pharmaceuticals

A European GMP specialty pharmaceutical manufacturer chose a phased rollout across two divisions over its incumbent partner’s all-at-once plan.

Food ingredients

A global food-ingredients manufacturer rolled out finance, supply chain, and production across three countries, then added plant maintenance and small-parcel shipping.

Metals and packaging

A North American steel mill connects 20 to 30 applications to Finance and Supply Chain, and a US packaging-film manufacturer ships small parcels from inside Dynamics 365.

Equipment and components

Makers of towing and recovery equipment, imaging equipment, traffic technology for public agencies, and HVAC components, from planning and architecture to the design of a customer portal.

AX 2012Spreadsheet planningFinance and Supply ChainAsset ManagementPower PagesFarShip

Counts from Ludia’s client records, Sept 2026.

See all client results

For your IT team: what Dynamics 365 covers in a plant, and where it stops

Dynamics 365 runs most of a mid-size manufacturer, but not every specialist system on the floor. Our architects tell you where the line is before you plan around it.

One instance runs assembly and batch plants

Generally available. Supply Chain Management handles discrete, process, and lean manufacturing together: formulas and co-products, batch attributes, potency, and shelf life, with Planning Optimization.

Production floor execution is not a full MES

Operators report labor and material on tablets in real time. Regulated electronic batch records and equipment connections at line speed still need a dedicated MES.

Quality orders are built in; a full QMS is not

Quality orders and nonconformance live in Supply Chain Management. CAPA, document control, and lab results usually stay in a dedicated quality or lab system, connected to batch attributes.

Part 11 support, with your validation

Dynamics 365 supports Part 11 requirements such as electronic signatures and audit trails. Validation is performed by the manufacturer, and we plan change control around it.

Plant maintenance and aftermarket service share the data

Generally available. Asset Management runs maintenance work orders and history per machine. Field Service runs customer-site work and draws parts from Supply Chain Management warehouses.

Agents: some ready, some in preview

Finance reconciliation in Microsoft 365 Copilot is generally available, and the Procurement Agent’s supplier communications are in preview. Agents you build in Copilot Studio are available now, and continuous updates mean regulated plants need a standing test cadence.

Status as of Sept 28, 2026, from Microsoft Learn on the Procurement Agent’s supplier communications, the Supply Chain Management 2026 release plan, Microsoft’s Dynamics 365 announcements (Sept 23, 2026), and the AI at Work roadmap. Microsoft now ships changes continuously, so we re-check status before every plan.

Manufacturing insights

See all insights

Questions manufacturing leaders ask us

Can one Dynamics 365 system run our assembly lines and our batch plants?

Yes. Supply Chain Management runs discrete, process, and lean manufacturing in one instance, and mixed-mode plants are common. We design the item, formula, and costing model with your planners before anyone builds.

Is production floor execution enough, or do we need an MES?

For many plants it’s enough: operators report labor, material, and scrap on tablets as they work. If you need regulated electronic batch records or line-speed equipment connections, you need a dedicated MES, and we’ll tell you so.

How do aftermarket service and the plant share spare parts?

They draw on the same inventory. A service warehouse or a technician’s van is a warehouse in Supply Chain Management. A part used on a work order is consumed and billed once.

We’re still on AX 2012. What’s the realistic path?

A phased move: one global template, rolled out by region or division. A global consumer-products manufacturer across North America and Asia-Pacific built that plan with us.

Will our own people be able to run it after launch?

Yes. Your admins build alongside our consultants, and each design decision is documented with its reason. By launch, your team can add an item, a site, or a cost change without us, and managed support is there if you want it.

Talk to Ludia

Bring us the promise date your plant keeps missing.

Tell us what you’re trying to fix. A senior consultant who knows your industry reads every message and replies with questions or a time to talk.

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